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How can a makeup brush OEM project be completed from design to delivery in 30 days?

In the beauty industry, the pace of product launches is accelerating. Brands are increasingly demanding shorter product cycles, often requiring completion within 30-60 days from concept design to market availability. For categories like makeup brushes, which involve complex processes and diverse materials, achieving a 30-day delivery timeframe is a key indicator of an OEM factory's supply chain capabilities and project management prowess.


This article will comprehensively analyze how makeup brush OEM projects can achieve a 30-day delivery timeline from design to delivery, covering five key stages: product design, prototyping, material preparation, production planning, and quality control. It will also elucidate the underlying capabilities required for an efficient supply chain.


I. Days 1–3: Design and Solution Confirmation (Design Alignment)


The efficiency of the project initiation phase determines the controllability of the overall delivery schedule.


1) Brand Brief


The brand needs to clarify the following to enable the factory to quickly enter the engineering phase:


Number of brush types (single or set)

Design style (minimalist/colorful/high-end metallic, etc.)

Bristle material (synthetic fiber, vegan bristles, high-performance PBT, eco-friendly fiber, etc.)

Handle and aluminum tube material/process

LOGO process and packaging requirements

Target budget and retail positioning


2) Structural Design and Engineering Assessment


A mature OEM factory possesses industrial engineering (IE) and structural design capabilities and can complete the following within 48 hours:


Brush head specification design

Tube nozzle matching and size assessment

Brush handle and process structure feasibility review

Packaging material compatibility confirmation


The professionalism of this step determines whether rework or delays will occur later.


3) Color and Material Sample Confirmation


The initial color matching confirmation can be completed within 1–2 days using the internal color swatches/material library, which is a key capability for reducing time.


II. Days 4–10: Sample Development


The sampling cycle is the biggest variable affecting 30-day delivery. Efficient OEM factories control sampling within 5–7 days through standardized processes.


1) Brush Head Samples (Hair & Shape)


Fiber combing → Mixing → Shaping → Trimming → Setting

Technical Specifications: Powder gripping power, softness, resilience, shape stability

High-quality factories can complete the first-version sample within 3 days.


2) Aluminum Tube and Handle Samples (Ferrule & Handle)


Standard tube types can be directly selected from inventory.

Special colors can be achieved through rapid sample printing or small-batch electroplating.

Typically completed within 2–3 days.


3) Logo & Packaging Samples


Silk screen printing, heat transfer printing, hot stamping, and other processes can be quickly tested.

Packaging material sampling (such as gift boxes) takes 3-5 days, but this does not affect the main material production process.


4) Sample Confirmation


High-quality factories use high-definition lighting for photography and video demonstrations, reducing express delivery time and accelerating decision-making.


III. Days 11–17: Material Procurement and Preparation (Material Readiness)


To achieve 30-day rapid delivery, OEM factories must have a parallel material preparation mechanism, meaning that critical material preparation can begin simultaneously before sample confirmation.


Key Success Factors:


1) Safety Stock of Commonly Used Materials


Includes:


Common raw materials (various PBT, nanofibers, eco-fibers)

Common sizes of aluminum tubing

Basic handle shapes and wooden blanks

This reduces material preparation time from 15–20 days to 3–5 days.


2) Strategic Supplier Rapid Response


Long-term partnerships with high-tier OEM factories and electroplating, painting, packaging, and raw material factories enable:


Priority production scheduling


48-hour sample response


Emergency order green channel


3) Visualized Material Availability (MRP System)


Real-time viewing using ERP/APS systems:


Estimated arrival time of key materials


Material availability status


Risk warning


This is the foundation for achieving "delay-free production scheduling".


IV. Days 18–26: Flexible Production and Assembly


The production process for cosmetic brushes is complex, involving 20–30+ steps. Whether production can be completed within 8–10 days depends on the factory's production line model.


High-quality OEM factories possess the following capabilities:


1) Parallel Lines


Brush head production, aluminum tube electroplating, brush handle painting, and assembly are carried out separately, with multiple production lines operating simultaneously to avoid bottlenecks.


2) Semi-Automated Processes for Increased Efficiency


Examples:


Automatic bristle combing machine

Automatic tube loading equipment

Bristle shaping oven

Reduces human error and makes production rhythm predictable.


3) Flexible Scheduling Capabilities


Can be adjusted according to project priority:


Overtime scheduling

Weekend line

Process splitting

Ensuring that progress is not affected by changes in order volume.


V. Days 27–30: Final Quality Inspection and Shipment (QC & Shipment)


1) Full-Process Quality Control (IQC–IPQC–FQC–OQC)


Key Inspection Points:


Tension (Ensure brush head does not detach from the tube)

Hair Loss Rate

Appearance (Paint uniformity, screen printing clarity)

Dimensional Consistency

Brush Head Symmetry and Resilience

A high first-pass yield rate ensures on-time shipment.


2) Packaging, Labeling, and Boxing


OEM factories must have e-commerce standardized packaging capabilities, including:


FNSKU Labels

Single Brush Bags, Brush Gift Boxes

Compliant Outer Carton Labels


3) Logistics Solutions


Fast Shipping Options:


Air Freight (Global 5–7 days)

Dedicated Line Logistics

Customer-Designated Freight Forwarder

At this point, the project can be completed from design to delivery in approximately 30 days.


A 30-day delivery time reflects a comprehensive system capability.


A cosmetic brush OEM factory capable of achieving 30-day rapid delivery must possess the following:


Professional design and engineering capabilities

A rapid prototyping system

Safety stock of commonly used materials

A stable supply chain and synchronized material preparation mechanism

Multiple production lines operating in parallel and automated

A rigorous quality management system. These capabilities are indispensable and are key indicators for brands to judge a supplier's professionalism.


How does Green Brush achieve a "fastest 30-day" delivery capability?


As a professional makeup brush OEM/ODM factory, Green Brush possesses an industry-leading rapid development and delivery system:


1) Modular rapid prototyping capability (5-7 days)


Complete internal inventory of bristles, aluminum tubes, and handles

Color swatches, textures, and surface finishes can be tested on the same day

The design team provides structural optimization and color matching solutions


2) Large stock of commonly used materials


20+ types of commonly used fibers

Standard aluminum tube models and standard wooden handles in stock

Effectively shortening material procurement cycles.


3) Fully in-house production lines, enabling parallel production


Bristle forming workshop

Cooperative aluminum tube processing and electroplating production lines

Brush handle painting and hot stamping processes

Assembly and shaping workshop

Ensuring that multiple SKU projects do not crowd out production capacity.


4) Strict QC Control to Improve First-Pass Rate


The factory has independent IQC/IPQC/FQC/OQC systems to reduce rework risks and ensure stable delivery of large orders.


5) Project Manager System and Digital Scheduling System


Ensuring transparency and no delays at every stage, with real-time synchronization with brand progress.


6) E-commerce Brand Friendly Policy: Supporting Small-Batch Trial Orders and Expedited Projects


For example, initial orders of 500-1000 sets for new product testing, holiday limited editions, and small-batch co-branded gift sets.


Therefore, Green Brush is fully capable of "30-day from design to delivery," suitable for brands, e-commerce brands, and global beauty companies seeking rapid market launch.

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