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A Comprehensive Analysis of Sustainable Materials in the Makeup Brush Industry

Nov. 27, 2025

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As the global beauty market fully transitions to sustainable consumption, the makeup tool industry is undergoing significant material innovation. More and more brands are incorporating ESG (Environmental, Social, and Governance) into their core strategies, and as a crucial component of brand visuals and product experience, the sustainability of makeup brush materials is becoming a key competitive advantage.


Starting in 2025, the makeup brush industry will exhibit four major trends in environmentally friendly materials: biodegradable handles, recycled aluminum tubing, vegan bristles, and eco-friendly packaging. These green innovations not only reduce environmental burden but also help brands achieve long-term value and strengthen market trust.


Biodegradable Brush Handles: A Comprehensive Upgrade from Wood to Bio-based Materials


Traditional plastic handles are gradually being phased out due to their difficulty in decomposition and recycling. By 2025, the industry will primarily adopt the following environmentally friendly solutions:


(1) FSC-Certified Wooden Handles


Traceable origin, compliant with forest management, and low carbon footprint, making them the preferred choice for international brands.


(2) Bamboo Handles


Short growth cycle, rapid regeneration, and no need for large amounts of chemical fertilizers.


Advantages include: lightweight, strong toughness, and a natural feel, perfectly matching the image of skincare and green brands.


(3) Bio-based & Biodegradable Composite Materials


Based on corn starch, sugarcane fiber, wheat straw fiber, etc.


Features: biodegradable, compostable, and highly malleable in appearance.


Suitable for brands seeking an eco-friendly label while also desiring a modern visual design.


Recycled Aluminum Tubes: A Closed-Loop Material System Becomes the Industry Standard


Aluminum is a naturally recyclable material, and recycled aluminum tubes are expected to become the mainstream component in makeup brush OEM orders by 2025.


The advantages are mainly reflected in the following aspects:


Recycling rate up to 90%+, significantly reducing carbon emissions

Lower energy consumption in the manufacturing process

Lightweight, corrosion-resistant, stable and durable material

Various environmentally friendly surface treatments such as electroplating, brushing, and matte finishes are possible


For brands applying for ESG reports and participating in international supply chain audits, the use of recycled aluminum tubes will directly improve their sustainability score.


Vegan Brushes: From Alternative to a Superior Mainstream Choice


With the rapid growth of global demand for animal-friendly and vegan beauty products, vegan fiber has become the industry standard for high-end makeup brushes.


The mainstream vegan materials in 2025 include:


(1) PBT High-Performance Fiber


Through fine and advanced processing, it can simulate the texture of natural hair such as goat hair and wolf hair.


(2) Bionic Fiber


The surface microstructure design mimics the scale structure of natural hair, making powder gripping and blending stronger.


(3) Eco-Silk / Nano Vegan Fiber


Ultra-fine fibers create high softness and even powder release, suitable for foundation brushes and fine eye brushes.


The core advantages of vegan brush bristles:


More hygienic: Does not absorb oil or accumulate bacteria

More washable: Longer lifespan and better stability

Stronger performance: Higher controllability of powder gripping and blending ability

Fully compliant with animal-free testing and vegan brand strategies


For companies building a green brand concept, vegan brush bristles are an indispensable material choice.


Eco-friendly Packaging: Reduced Plastic, Reduced Carbon, and Recyclability Become Mandatory Requirements


Sustainability in packaging is a crucial part of the ESG (Environmentally, Socially, and Governed) system for beauty tools.


Mainstream eco-friendly packaging options in 2025 include:


(1) FSC Paper Packaging


Recyclable and biodegradable, with optional plant-based inks for printing.


(2) PLA and Bio-based Plastic Bags


Compostable, highly transparent, and a replacement for traditional OPP/PE film bags.


(3) Recycled Pulp Trays/Molded Pulp Packaging


Made from pulp, with a modern and simple appearance, suitable for eco-friendly product lines.


(4) Glue-free Design


Reduces the proportion of mixed materials, improves recycling efficiency, and complies with stringent recycling policies in Europe and the United States.


For multinational brands, adopting low-carbon packaging is no longer just a choice, but a crucial threshold for entering the retail system.


Conclusion


Sustainability is not marketing, but the core capability for the future of the makeup brush industry.


The makeup brush industry in 2025 is undergoing a profound "green reshaping." The widespread adoption of biodegradable handles, recycled aluminum tubing, vegan bristles, and eco-friendly packaging stems from both changing consumer preferences and a comprehensive upgrade of brands' ESG strategies.


OEM factories with sustainable material supply chain capabilities will occupy a more important position in the global beauty industry chain, helping brands achieve:


Higher ESG scores

Lower carbon footprint

More environmentally friendly product lifecycles

Stronger market recognition and brand value


Green manufacturing is becoming the mainstream, not just an add-on, in the makeup brush industry. Early planning will mean building a stronger competitive advantage over the next 3-5 years.


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